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Steel Web Plate Connection to AS4100

Verified by the CalcTree engineering team on September 23, 2024

This calculator designs a web plate connection, performing the critical required checks: bolt shear, web (cleat) plate shear and bending, weld combined shear and bending, supported member (beam) shear; and punching shear of the supporting member (column). A web plate connection is typical of a beam to column flange connection that acts as a pin support for the beam.
All calculations are performed in accordance with AS4100-2020.
Design checks for a web plate connection are not explicitly stated in AS4100. The design methods presented below are based on Design Guide 3: Web side plate connections published by the Australian Steel Institute (ASI).


Results Summary

Summary 
Design Check
Parameter
Utilisation
Status
Cleat thickness
t,limit = 7.7 mm
0.78
🟢
Bolt shear
Zb ΦVf = 47.9 kN
1.04
🔴
Weld check
ΦVa = 81.8 kN
0.61
🟢
Beam shear
ΦVv, web = 162.4 kN
0.31
🟢
Cleat shear
ΦV, cleat = 43.1 kN
1.16
🔴
Can’t display the image because of an internal error. Our team is looking at the issue.


Calculation

Technical notes

1. Properties

1.1 Supported Member Properties

1.1.1 Beam section



Beam_section
:310 UB 40.4



d
:304



d1
:284



tf
:10.2



t_web
:6.1



fyw
:320



fu_web
:440




1.1.2 Minimum design actions



phi_Vv
:320.0




Cl 5.12.3


Vmin
:48.0 kN




Cl 9.1.4


1.2 Supporting Member Properties

1.2.1 Column section



Column_section
:200 UC 59.5



d_col
:210



tf_col
:9.3




Column grade
:350



fu
:430




1.3 Cleat Plate Properties

1.3.1 Cleat thickness



ti
:10mm




1.3.2 Cleat Grade



Cleat grade
:250



fui
:410



fyi
:260





1.3.3 Eccentricity



Sg1
:55 mm







1.4 Bolt Properties

1.4.1 Bolt size



Bolt_size
:M16



  1. 1.4.2 Number of bolt rows


np
:3




1.4.3 Bolt category

As per Table 9.2.1, "grades" and "method of tensioning" are descriptions used to classify bolts.
Bolt grades:
  1. 4.6 bolts are made from a low carbon steel. The value
    
    .
  1. 8.8 bolts are made from a high-strength, heat-treated, medium carbon steel. The value
    
    .
Bolt tensioning specifications:
  1. "S" is a snug-tightened bolt
  2. "TB" is a fully tensioned bolt using the bearing types
  3. "TF" is a fully tensioned bolt using the friction type
This calculator assumes the tensioning specifications is "S", as "TB" & "TF" are not recommended for cleat connections. The applications for the bolt types are provided below.


Bolt category
:8.8/S



fuf
:830




1.4.4 Bolt shear capacity



Threads?
:Threaded




phi_Vf
:59.3




Cl 9.2.2.1


1.4.5 Bolt spacing



Corrosive_environment
:N




sp
:70 mm




sp_min
:40 mm




Cl 9.5.1


sp_max
:298 mm




Cl 9.5.3


Spacing check
:sp,min ≤ sp ≤ sp,max 🟢




1.4.6. Bolt edge distance



Bolt_edge_distance
:35 mm




Min bolt edge
:24 mm




Table 9.5.2


Max bolt edge
:112 mm




Cl 9.5.4


Edge check
:min ≤ bolt edge ≤ max 🟢




1.5 Weld Properties

1.5.1 Fillet weld size



tw
:6mm



tw_min
:4 mm



Weld thickness check
:tw ≥ tw,min 🟢




tt
:4.242640687119271






1.5.2 Weld category



Weld category
:SP




Φ,w
:0.8




Table 3.4


1.5.3 Weld electrode type



Electrode_type
:49



fuw
:490




1.5.4 Weld capacity



phi_vw
:997.8690896104525




Cl 9.6.3.10



2. Design Actions



V
:100.0 kN




V*d
:100.0 kN






3. Design Checks

The below design checks follow the procedures outlined in Design Guide 3: Web side plate connections.

3.1 Column punching shear



t_limit
:15.38 mm






Cleat thickness util
:0.65



Cleat thickness check
:N/A for open sections ⚪






3.2 Bolt shear check



Zb
:1.941






Ze
:0.848






a_exi
:35 mm






a_exb
:35 mm






a_eyi
:35 mm






a_eyb
:61 mm





V_eh
:93.9 kN






V_ev
:143.5 kN






ΦV_df
:59.3 kN






ΦVb
:115.1 kN






Bolt util
:0.87



Bolt check
:V*d ≤ ΦVb 🟢







3.3 Welds check



lw
:210 mm



2lw Φvw
:419.1 kN






ΦVa
:225.0 kN






Weld util
:0.44



Weld check
:V*d ≤ ΦVa 🟢






3.4 Beam shear check

Connected member shear check is especially important for coped members.
This calculator currently does not consider coped members. Therefore, the beam shear capacity is provided by the web, and is the web shear capacity of the full section. As per Clause 5.11.4 AS4100-2020 and Section 10.5 of Design Guide 3, the beam's shear capacity is given by:

VdϕVv=ϕ 0.6 fyw Aw=ϕ 0.6 fyw d1 twebV^*_d\leq\phi V_v=\phi \space 0.6\space f_{yw}\space A_w \\\hspace{2cm}=\phi \space 0.6\space f_{yw}\space d_1 \space t_{web}
Where

for webs in shear as per Table 3.4.


ΦVv, web
:299.4 kN






Beam util
:0.33



Beam check
:V*d ≤ ΦVv, web 🟢






3.5 Cleat check

As per Section 10.4 of Design Guide 3, the cleat check is given by:

VdϕVcleat=min(ϕVc, ϕVd)V^*_d\leq\phi V_\text{cleat} = \min(\phi V_c, \space \phi V_d)
This includes two sub-checks:
2.5.1 Cleat plate in shear,



ϕVc=ϕ×0.5×fyi×ti×di\phi V_c = \phi \times 0.5 \times f_{yi}\times t_i \times d_i
2.5.2 Clear plate in bending,

which is a re-arrangement of bending capacity formula and converting into shear force, given by:

ϕM=ϕfyZUsing:M=V×eϕVd=ϕfyitidi24×1e\phi M = \phi f_y Z \\ \text{Using:} \hspace{0.3cm} M=V\times e \\ \rightarrow \phi V_\text{d} = \phi f_{yi}\dfrac{t_id_i^2}{4} \times \dfrac{1}{e}
Where:
  1. 
    
    is the applied load eccentricity, that is, the distance between the centerline of the bolts and the face of the column.



di
:210 mm






ΦVc
:245.7 kN






ΦVd
:469.1 kN






ΦV, cleat
:245.7 kN






Cleat shear util
:0.41



Cleat shear check
:V*d ≤ ΦV,cleat 🟢






Related Resources

  1. Fillet Weld Group Calculator to AS 4100
  2. Bolt Group Calculator to AS 4100
  3. Steel Beam and Column Designer to AS4100